CPP CPE multi-layer film extrusion line

GWELL as China Plastic Extruder manufacturer, CPP CPE film extrusion line adopts single-machine or multi-machine co-extrusion method to produce single-layer or multi-layer co-extrusion cast film, and multiplier can also be used to realize the production of up to 72 layers of cast film, fully imported metering pump, digital and precise control Material percentage, to achieve precise input of special materials and reduce costs.

Description

GWELL as China Plastic Extruder manufacturer, CPP CPE film extrusion line adopts single-machine or multi-machine co-extrusion method to produce single-layer or multi-layer co-extrusion cast film, and multiplier can also be used to realize the production of up to 72 layers of cast film, fully imported metering pump, digital and precise control Material percentage, to achieve precise input of special materials and reduce costs.

 

CPP CPE multi-layer film extrusion line Process Flows

CPP CPE multi-layer film extrusion line Process Flows

Extruder —- Screen changer —– Melt pump —– T-die —— Calender —– Thickness Scanner —-Cooling Bracket —-Cutting Knife —- Haul-off —-Winder

CPP CPE film extrusion line ,CPP film, cast polypropylene film cast polypropylene, also known as unstretched polypropylene film, can be divided into general CPP (General CPP, referred to as GCPP) film, aluminized CPP (Metalize CPP, referred to as MCPP) film, and Cooking grade CPP (Retort CPP, RCPP for short) film.

 

cpp cpe multi layer film extrusion line 2

GWELL CPP CPE film extrusion line is a combination of casting equipment and MDO longitudinal drawing equipment, which can produce cast film and breathable film. Adding about 50% of Caco3, the breathable film has a unique microporous structure after being stretched by MDO. These high-density microporous structures distributed on the surface of the film can allow liquid or water vapor molecules to pass through while blocking the leakage of liquid, so it is named “breathable film”.

CPE film is mainly made of oxidized polyethylene. The product has the characteristics of lightweight, high transparency, strong mechanical adaptability, and moisture resistance. It is widely used in the field of packaging.

Compared with CPP, CPE film is very soft, smooth, has good toughness, and freezing resistance.

The distinctive feature of the breathable film is not only “breathable”, but also has the same feel as textiles. Ideal for diapers and sanitary napkin backsheets. It can produce breathable films of PE and PP materials, which are suitable for sanitary products, medical treatment, and waterproof building materials. We also provide a complete set of processes from raw material synthesis, film making, printing, compounding, and turnkey services.

cpp cpe multi layer film extrusion line 3

 Characteristics of CPP CPE film

 

  1. It can be adapted to produce breathable films with high and low air permeability, with uniform air permeability and excellent performance.
  2. It can be connected to online multi-color printing and online compounding to achieve efficient production.
  3. GWELL as China Plastic Extruder Supplier, The production line has the design features of high speed and low energy consumption, and the production speed is 300m/min. The production line is fully automatic.
  4. Unique online slitting, no tape roll up, save more cost for you.

Features of CPP CPE film extrusion line

  1. GWELL as China Plastic Extruder Supplier, the screw of CPP CPE film extrusion line is designed with special mixing function and high plasticizing capacity, and cooperates with European-style static mixer, which has good plasticizing, good mixing effect and high output.
  2. The automatic adjustment of the die head and the automatic thickness gauge with APC control can be selected to automatically detect the film thickness online and adjust the die head automatically.
  3. The cooling forming roller imported from Europe can be selected, and the special spiral flow channel design can make the film cool and shape well at high speed.
  4. CPP CPE film extrusion line is equipped with positive pressure device and negative pressure device, and the film melting film is stable.
  5. The film edge material is directly recycled online, which greatly reduces the production cost.
  6. Efficient CPP CPE film extrusion line is fully automatic center coiling, equipped with imported tension controller, automatic coil changing and cutting, easy to operate.

Night shot of GWELL company campus

There are the following differences in the production process

  • The production temperature is different. During CPE production, the temperature in the feed section of the extruder is not higher than 180 ℃, and the die temperature is not higher than 225 ℃;
  • The casting roller temperature is different, which can be consistent with the process temperature of the CPP casting film. At the same time, the casting roller can also be set at 50 ℃ ~ 60 ℃;
  • Due to different tension control, CPE film requires higher tension control accuracy.
  • The deployment methods are different. Because the CPE film is very soft, it is required to be deployed before each active traction, and the deployment method is soft;
  • Due to different winding methods, clearance contact winding mode is best adopted for CPE film to avoid discount and stretching.

Parameter

 Extruder Type Single screw extruder GWS65/90/65 Single screw extruder GWS80/120/80 Single screw extruder GWS90/130/90
Film layers Single layer or Three layers (A/B/A)
Raw material PP/PE
Net width 2100mm 2600mm 3300mm
Thickness range 0.02mm-0.1mm
Line speed 200m/min

Application

China GWELL CPP film is printed and bagged for:

  • (Composite film) clothing, knitwear, and flower bags; documents and photo albums; food packaging.
  • (Aluminized film) barrier film and decorative metalized film. After vacuum aluminum plating, it can be combined with BOPP, BOPA, and other substrates for high-grade packaging of tea, fried crispy food, biscuits, etc.
  • (Steamed film) CPP is excellent in heat resistance. Since the PP softening point is about 140 ° C, such films can be used in the fields of hot filling, retort pouch, aseptic packaging, and the like. Plus acid, alkali, and grease resistance, making it the material of choice for bread packaging or laminates. It is safe to contact with food, has excellent demonstration performance, does not affect the flavor of the food, and can choose different grades of resin to obtain the desired characteristics.
  • (Functional film, also known as special film) Potential uses include food packaging, candy packaging (twisted film), pharmaceutical packaging (infusion bag), in the field of albums, folders, and documents instead of PVC, synthetic paper, not dry Tape, business card holder, ring folder, and standing bag composite.
  • CPP’s new application market, such as DVD and audio-cassette packaging, bakery packaging, vegetable, and fruit anti-fog film and flower packaging, as well as synthetic paper for labels.

About Gwell

Plastic extrusion equipment production plant

Innovation drives enterprise progress. Relying on the group’s strong technology, equipment strength and innovation spirit, Gwell is committed to the development of high-tech products and the international market. Gwell also actively exchanges and cooperates with world-class scientific research institutions. The new technologies, new processes and new products developed by Gwell are widely used in building materials(PP hollow sheet extrusion machine, PC optic extrusion machine), home appliances(SPC floor extrusion machine), packaging(PET sheet extrusion machine, EVOH film extrusion machine), 

medical treatment(PVC rigid sheet extrusion machine), automobiles(TPU film extrusion machine, PVB film extrusion machine), new energy(EVA solar film extrusion machine), aerospace(TPU film extrusion machine), rail transit(waterproof film extrusion machine) and other fields, which are closely related to human life.

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FAQ

International Commercial Terms(Incoterms): FOB, CFR, CIF, EXW.

Terms of Payment: LC, T/T

Delivery date:1-4 months

We are committed to produce sheet,film,board extrusion machine.Sheet extrusion machine includes PET sheet, PP、PS sheet, PLA biodegradeble sheet, PETG sheet extrusion machine, PVC soft sheet, PMMA、GPPS sheet extrusion line and so on.Film extrusion machine includes EVA、POE solar film, PVB film, TPU film, PETG film, ASA film and so on.Board extrusion machine includes PC solid board, PP、PE board ,etc.and other extrusion machine like floor, hollow, waterproof , foaming, non-woven fabric extrusion making machine.

Our Trading capacity is about 1,000 extrusion lines every year,and Gwell has exported to over 60 countries and regions for nearly 15 years.

It will take 1-4 months to produce,which caused by different reqiurements of customers and design for each extrusion line.

Yes,Gwell sale teams will provide specification according to customer’s requirements,meanwhile we can give the technical support to customers. Beacause we are not only sales but also technicians.If you are interested in our extrusion machine,please contact us.

Yes,Gwell is complete set of customized turn-key engineering project which include hardware& software design, technology commissioning and after-sales service.Otherwise we can provide formula support.

Cindy Liu:Email:cindy@gwell.cn  Whatsapp/phone:+86 15906228639

Lucy Lu:   Email:zl@gwell.cn      Whatsapp/phone:+86 18861956208

24 hours/7 days available

The whole extrusion line that we often adopt ocean shipping for saving cost,The nearest port of departure is China Shanghai,but if urgent cases like small spare parts,we will send to customer factory by air. Otherwise you can either use your own assigned shipping agent or our cooperative forwarder.

Are there any technical supports for extrusion machine that you need?​

Our service will be always at your disposal over the entire extrusion line life.So if you want to know about any other technical supports.Please contact us as soon as possible.

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