The TPU film extrusion line covers both release film and patch. As China Plastic Extruder manufacturer, GWELL adopts PLC control for the whole line, which can be easily controlled by one person. The disassembly and replacement of key components is convenient and user-friendly. The remote control port is reserved for simultaneous monitoring around the world. The product has high transparency, few crystallization points, and no bubbles during winding.
TPU film extrusion line, which belongs to TPU film production equipment, solves the problems of poor plasticizing effect, low output and single suitable raw material of existing plastic extruder limited by extrusion screw structure.
By adding a barrier part on the homogenizing section of the extrusion screw, the barrier part and the homogenizing part are arranged alternately with each other, so that the material can pass through the homogenizing part and the barrier part alternately during plasticizing extrusion, so as to improve the plasticizing effect, thereby increasing the extrusion output.
Extruder —- Screen changer —– Melt pump —– T-die —— Calender —– Thickness Scanner —-Cooling Bracket —-Cutting Knife —- Haul-off —-Winder
China GWELL TPU film extrusion line combines TPU raw materials with different temperature ranges and hardness ranges by co-extrusion of 2 or 3 extruders at one time. Compared with traditional composite processes, the TPU film extrusion line recompiles high and low-temperature films offline, which is economical and environmentally friendly.
TPU (thermoplastic polyurethanes), a thermoplastic polyurethane elastomer, is a film made by extrusion casting process on the basis of TPU granular material. TPU adhesive film not only has excellent tension, tension, toughness and aging resistance but also is a mature environmental protection material.
At present, where PVC is used, TPU can become a substitute for PVC. The advantages of TPU are beyond the reach of PVC.
As a new environmental protection material, TPU has made a major breakthrough in the application of waterproof and breathable fabrics, overcome many defects of PVC and PU leather, and has excellent comprehensive physical and chemical properties. It is known as the material of the future.
Combined with the equipment manufacturing experience of the group and years of production experience of TPU manufacturers, Gwell extruders, single-layer, A/B/A or A/B distribution films can be produced, and the output can reach 600kg/h.
The TPU film extrusion line and PETG film extrusion line cover both release film and patch. As a China Plastic Extruder manufacturer, GWELL adopts PLC control for the whole line, which can be easily controlled by one person. The disassembly and replacement of key components is convenient and user-friendly. The remote control port is reserved for simultaneous monitoring around the world. The product has high transparency, few crystallization points, and no bubbles during winding.
The TPU Laminating Extrusion Line – a state-of-the-art product designed to provide efficient and reliable lamination solutions. The TPU Laminating Extrusion Line is a specialized machine that is used for laminating thermoplastic polyurethane (TPU) film onto various materials such as textiles, non-woven fabrics, and foam materials. This product has been engineered to provide users with a high degree of accuracy, flexibility, and speed in their lamination processes, making it an indispensable tool for manufacturers across a range of industries.
One of the standout features of the TPU Laminating Extrusion Line is its high precision. This is achieved through the use of advanced control systems that ensure consistent and accurate application of TPU film onto the substrate material. The machine is equipped with high-precision temperature control systems that allow for the precise control of the temperature and pressure during the lamination process. This ensures that the TPU film is evenly and consistently applied onto the substrate material, resulting in high-quality laminates that are free of defects and imperfections.
In addition to its precision, the TPU Laminating Extrusion Line is also highly flexible. This is because it can be used to laminate a wide range of materials, including textiles, non-woven fabrics, and foam materials. This flexibility makes it an ideal choice for manufacturers who need to produce a wide variety of products. The machine can be easily customized to meet the specific requirements of different products, ensuring that users are able to achieve the desired results every time.
Another advantage of the TPU Laminating Extrusion Line is its speed. This machine is capable of laminating materials at a very high rate, which makes it ideal for high-volume production environments. The high-speed operation of the machine ensures that manufacturers can produce a large number of laminates in a short period of time, increasing productivity and reducing manufacturing costs.
The TPU Laminating Extrusion Line also offers a range of safety features to ensure that the machine operates safely and reliably. It is equipped with an automatic shutdown system that activates in the event of a fault or malfunction, preventing any damage to the machine or the materials being laminated. The machine also features a range of safety guards and sensors that prevent accidents and ensure that the machine operates smoothly and efficiently.
The TPU Laminating Extrusion Line is a highly reliable machine that is built to last. It is made from high-quality materials and is designed to withstand the rigors of daily use in a manufacturing environment. The machine is easy to maintain and requires minimal downtime for servicing, which further increases its reliability and efficiency.
Overall, the TPU Laminating Extrusion Line is an essential tool for manufacturers who need to produce high-quality laminates efficiently and reliably. Its precision, flexibility, and speed make it an ideal choice for a wide range of applications, while its safety features and reliability ensure that it is a machine that can be relied on day after day. If you are looking for a high-quality lamination solution, the TPU Laminating Extrusion Line is the perfect choice.
The TPU Film Extrusion Line, a cutting-edge product designed to provide manufacturers with a reliable and efficient solution for producing high-quality TPU films. This machine is specifically designed for extruding TPU films, which are used in a wide range of applications such as medical tubing, textile coatings, and automotive parts. With its advanced features and superior performance, the TPU Film Extrusion Line is an essential tool for manufacturers looking to produce high-quality films with precision and consistency.
One of the key attributes of the TPU Film Extrusion Line is its ability to produce TPU films with exceptional mechanical properties. TPU films are known for their superior flexibility, abrasion resistance, and tear strength, making them ideal for applications that require high levels of durability and reliability. The machine is equipped with advanced technology that allows for the precise control of each layer’s thickness, ensuring that the film’s mechanical properties are optimized.
Another advantage of the TPU Film Extrusion Line is its versatility. The machine can produce a wide range of films with different layer configurations and thicknesses, depending on the specific requirements of the application. This versatility makes it an ideal choice for manufacturers who need to produce a variety of products with different specifications.
In addition to its precision and versatility, the TPU Film Extrusion Line is also highly efficient. The machine is designed to operate at high speeds, allowing for the production of large quantities of film in a short period of time. This high-speed operation reduces manufacturing costs and increases productivity, making it an excellent investment for manufacturers looking to improve their production efficiency.
The TPU Film Extrusion Line also offers a range of advanced features that ensure its reliable and safe operation. The machine is equipped with automatic control systems that monitor and adjust key parameters such as temperature, pressure, and thickness during the extrusion process. This ensures that the film is produced to the desired specifications every time, with no variation or defects.
Safety is also a top priority for the TPU Film Extrusion Line. The machine is equipped with a range of safety features such as emergency stop buttons, safety guards, and sensors that prevent accidents and ensure that the machine operates safely and efficiently. This is essential in manufacturing environments where safety is a top priority.
The TPU Film Extrusion Line is also designed for easy maintenance and servicing. The machine is constructed from high-quality materials and is designed to withstand the rigors of daily use in a manufacturing environment. It is easy to clean and maintain, and requires minimal downtime for servicing, ensuring that it is always available when needed.
TPU film extrusion line can customize the production line according to customer needs, including TPU laminating extrusion line.
TPU laminating extrusion line uses TPU granules as raw material to produce TPU film by extruder extrusion; or directly coated on the substrate, TPU transparent film production line makes TPU composite film.
GWELL TPU laminating extrusion line belongs to the technical field of TPU film production equipment. It solves the problems of poor plasticizing effect, low output, and single applicable raw material of existing plastic extruders limited by extrusion screw structure.
By adding a barrier part on the homogenizing section of the extrusion screw, the barrier part and the homogenizing part are arranged alternately so that the material can pass through the homogenizing part and the barrier part alternately during plasticizing extrusion, improving the plasticizing effect, thereby improving the extrusion output; in addition, the compression ratio of the extrusion screw reaches 1.5~4.0 and can adapt to the plasticizing extrusion of various raw materials such as TPU hot-melt adhesive.
TPU laminating extrusion line process includes: using an extruder to extrude TPU material, then through coating technology, TPU is coated on a silk thread or cotton thread to get TPU composite material, which can be wound into thread roll or directly made into a textile. By weaving the fiber layer and the TPU material together, a TPU composite material with good air permeability and high mechanical strength is prepared.
TPU laminating extrusion line is a composite material formed by compounding TPU film on various fabrics, combining the characteristics of the two to obtain a new type of fabric, which is used in various online composite types such as clothing and shoe materials, sports fitness equipment, and inflatable toys. Material.
TPU laminating extrusion line adopts a one-step casting compounding method, the production line has a high-speed automation function, realizes single-sided or double-sided online compounding molding method, replaces the traditional offline secondary and tertiary compounding forms, reduces product production operations, and greatly reduces The production cost and production efficiency are improved, and the composite strength and product quality are also improved.
Features of TPU laminating extrusion line: Through the co-extrusion of 2 or 3 extruders, TPU raw materials with different temperature ranges and hardness ranges are compounded and extruded at one time. Compared with the traditional composite process, it is more economical, more environmentally friendly, and more efficient to combine the high-temperature and low-temperature films off the assembly line.
TPU laminating extrusion line products are widely used in water stops, shoe materials, clothing, luggage, stationery, sporting goods, and so on.
TPU melts are sensitive to shear and temperature. Too high shear will lead to poor product performance, and too high temperatures will lead to melting decomposition, so there are certain requirements for TPU film extrusion lines and screw design.
Generally, the processing temperature and shear rate of the TPU film extrusion line are controlled by reducing the speed of the screw, but this will lead to a decrease in extrusion volume. Therefore, it is recommended to use a barrier-type forced feed screw with a smooth barrel to solve the extrusion volume problem.
TPU film has good tensile elasticity, so we must pay attention to the traction and winding process, generally in the traction process to maintain the stability of the tension and reduce the traction force as much as possible, so some equipment adopts tension closed-loop control method to achieve the constant tension of traction, ensure the stability of the tension, and wind through the gap winding method.
It is made of outer fabric+TPU film laminated.
The outer fabric is made of polyester, nylon, or nylon blended fabric, which is soft to the touch, wear-resistant, tear-resistant, and has good color.
TPU film has excellent waterproof, breathable and windproof effects and has long durability. This composite fabric combines the good properties of both.
It is made of outer fabric+TPU film+inner warp knitted mesh.
The outer fabric is made of polyester, nylon, or nylon blended fabric, which has a light feel, tear resistance, wear resistance, and good colour. TPU film has sound waterproof and windproof effects, better breathability and long durability.
The inner mesh is a generally knitted fabric woven with mesh, weft, and warp, and has good breathability.
This three-layer composite fabric has many functions: blocking disease du, k bacteria, anti-static, anti-blood penetration, waterproof, moisture-permeable, windproof, warm, etc. It has the characteristics of being comfortable and lightweight to wear.
Three-layer composite fabric is always used to Jacket fabric, ski wear fabric, outdoor casual wear fabric, hiking suit fabric, cold wear fabric.
In recent years, due to the continuous development of new products, the use of GWELL TPU laminating extrusion lines and thermoplastic PU elastomers has been continuously increasing, creating new opportunities for the plastic product processing information industry with low cost and high additional services.
The TPU invisible car cover produced by TPU car paint protection film extrusion line is a new high-performance environmental protection film.
It is a common name for transparent paint protection film. With super toughness, the car paint surface can be isolated from the air after installation, and it has high brightness for a long time. The invisible car cover is mainly divided into three parts: “coating + base material + adhesive layer”, and GWELL is a company that produces TPU car cover film production lines. All invisible car clothing brands and invisible car clothing product manufacturers have a relationship with GWELL. Close working relationship, GWELL is the equipment supplier.
TPU invisible car cover produced by TPU car paint protection film extrusion line is widely used in car beauty and maintenance industry, which is a common name for transparent paint protection film. It has super toughness. After installation, it can isolate the car paint surface from the air, and has high brightness for a long time. After subsequent processing, the car coating film has scratching and self-repairing properties, which can protect the paint surface for a long time.
In the production of invisible car covers, the most important part is the extrusion film. This step is to compound the coating and adhesive layer with the TPU original film through a special process.
TPU particles need to go through a complex process to be converted into TPU original film, and the quality of the original film also varies with the process, and GWELL’s TPU car paint protection film extrusion line is one of the few mature equipments.
The TPU Car Paint Protection Film Extrusion Line, an advanced and efficient solution for producing high-quality TPU car paint protection films. Our extrusion line is designed to meet the growing demand for durable and reliable protection films that can safeguard car surfaces from scratches, abrasions, and other types of damage. With advanced features and reliable performance, our TPU car paint protection film extrusion line is a must-have for businesses looking to enhance their production capabilities and cater to the needs of their customers.
The TPU car paint protection film extrusion line produces TPU with a width of 1372mm-1520mm and a thickness of 0.02-3.0mm. It can be co-extruded with one or more single-screw extruders, and each extruder is divided into 8 temperature control zones. The maximum output can reach 600KG/H, and it can be used as a single-layer, A/B/A or A/B distribution.
The equipment can meet the requirements of covering the release film and cloth with the upper and lower layers at the same time and adopts PLC overall control, which can be easily controlled by only one person. Synchronous monitoring is very cost-effective. The product has high transparency, few crystallization points, and no bubbles when entangled.
GWELL is a high-tech company dedicated to the development and manufacture of plastic extrusion molding equipment. From a wide range of applications for sheet, plate and unique films to equipment assembly, single and twin screw extruders, TPU film line suppliers, dies and other downstream auxiliary equipment, Sourcing Machinery can provide solutions.
|Film layers||single layer, double layers or three layers|
At present, TPU has been widely used in shoe materials, ready-made clothes, inflatable toys, water, and underwater sports equipment, medical equipment, fitness equipment, car seat materials, umbrellas, suitcases, leather bags, car clothing lamination, etc.
Innovation drives enterprise progress. Relying on the group’s strong technology, equipment strength and innovation spirit, Gwell is committed to the development of high-tech products and the international market. Gwell also actively exchanges and cooperates with world-class scientific research institutions. The new technologies, new processes and new products developed by Gwell are widely used in building materials(PP hollow sheet extrusion machine, PC optic extrusion machine), home appliances(SPC floor extrusion machine), packaging(PET sheet extrusion machine, EVOH film extrusion machine),
medical treatment(PVC rigid sheet extrusion machine), automobiles(TPU film extrusion machine, PVB film extrusion machine), new energy(EVA solar film extrusion machine), aerospace(TPU film extrusion machine), rail transit(waterproof film extrusion machine) and other fields, which are closely related to human life.
International Commercial Terms(Incoterms): FOB, CFR, CIF, EXW.
Terms of Payment: LC, T/T
Delivery date:1-4 months
We are committed to produce sheet,film,board extrusion machine.Sheet extrusion machine includes PET sheet, PP、PS sheet, PLA biodegradeble sheet, PETG sheet extrusion machine, PVC soft sheet, PMMA、GPPS sheet extrusion line and so on.Film extrusion machine includes EVA、POE solar film, PVB film, TPU film, PETG film, ASA film and so on.Board extrusion machine includes PC solid board, PP、PE board ,etc.and other extrusion machine like floor, hollow, waterproof , foaming, non-woven fabric extrusion making machine.
Our Trading capacity is about 1,000 extrusion lines every year,and Gwell has exported to over 60 countries and regions for nearly 15 years.
It will take 1-4 months to produce,which caused by different reqiurements of customers and design for each extrusion line.
Yes,Gwell sale teams will provide specification according to customer’s requirements,meanwhile we can give the technical support to customers. Beacause we are not only sales but also technicians.If you are interested in our extrusion machine,please contact us.
Yes,Gwell is complete set of customized turn-key engineering project which include hardware& software design, technology commissioning and after-sales service.Otherwise we can provide formula support.
The whole extrusion line that we often adopt ocean shipping for saving cost,The nearest port of departure is China Shanghai,but if urgent cases like small spare parts,we will send to customer factory by air. Otherwise you can either use your own assigned shipping agent or our cooperative forwarder.