GWELL as China Plastic Extruder Supplier, Melt-blown fabric mask extrusion line adopts special hanger-type uniform air-jet spinning die head with independent intellectual property rights, and the melt distribution is uniform. The air pressure of the nozzle is stable, the airflow on both sides is symmetrical, and the airflow in the width direction is uniform.
With years of R & D experience, China Gwell Machinery Co, Ltd. as a professional manufacturer of melt-blown fabric mask extrusion lines, can provide customers with melt-blown cloth mask extrusion production lines of various widths from 200mm to 3200mm. Product quality and energy consumption are close to the advanced level of similar foreign products.
Melt-blown fabric extrusion line‘s melt-blown non-woven fabric is a fast-growing non-woven fabric. Known as the shortest one-step polymer production process abroad. As a plastic extruder supplier in China, GWELL’s products have many obvious advantages such as high filtration efficiency, low resistance, soft mesh, and self-adhesion. Therefore, it is widely used in various countries. Its main uses are medium-efficiency and sub-high-efficiency filtration, including air filtration, acid breaking filtration, food hygiene filtration, and industrial dust mask production. In addition, it can also be used as medical and health care products, industrial precision wet wipes, thermal insulation materials, oil-absorbing materials, battery separators, imitation leather base fabrics, etc., which is superior to traditional textile counterparts in many aspects. With the continuous development of post-processing technology, the application fields of meltblown non-woven fabrics will be more extensive.
Extruder —– T-die —— Web former —– Slitting —— Winder
The melt-blown fabric mask extrusion line unit uses polypropylene PP and the material to enter the flow channel of the melt-blown die head after plasticization, and then enters the spinneret after uniform distribution. Cloth, which is the most critical layer of filter material in the middle layer of the mask.
Using hot air jet, hot polypropylene is extruded from the pores of the nozzle of the spinneret, extended in the form of fibers, and then collected on a conveyor belt to form a fiber web based on its self-weldability. Many tiny nozzles are arranged on the spinneret, and the molten polypropylene stream ejected from the nozzles is extended by a high-speed air flow and concentrated on the moving conveyor belt to obtain a melt-blown cloth.
The melt-blown fabric mask extrusion line uses PP materials to extrude spinning masks and melt-blown cloth products. The process flow of the equipment is as follows: PP raw material feeding—melt extrusion—filtration—metering— – Air heating and compression—melt blowing—forming—electrostatic—winding
Melt-blown fabric mask extrusion line equipment mainly includes: screw extruder, melt pump, screen changer, melt-blown device, winding device, air system (hot air blower and heater), etc.
The melt-blown fabric mask extrusion line is a highly advanced machine that is designed to produce high-quality melt-blown fabrics, which are essential components of face masks. This product description will introduce the attributes, functions, and advantages of the melt-blown fabric mask extrusion line.
One of the key features of the melt-blown fabric mask extrusion line is its high efficiency. It is equipped with an advanced production system that ensures fast and seamless production, thereby enhancing productivity and reducing production time. Additionally, the machine is designed to minimize waste, which translates into lower production costs and increased profitability for clients.
The melt-blown fabric mask extrusion line is also designed with versatility in mind. It can handle a wide range of materials, including polypropylene and other thermoplastic materials, making it an ideal option for clients looking to produce a variety of products. The machine is also built to cater to various production capacities, with options ranging from small-scale to large-scale production.
Another significant advantage of the melt-blown fabric mask extrusion line is its exceptional quality. It produces melt-blown fabrics that meet international standards for filtration efficiency, pressure drop, and other critical parameters. This makes it an ideal option for clients looking to produce high-quality face masks that offer superior protection against airborne contaminants.
The melt-blown fabric mask extrusion line is also designed with user-friendliness in mind. It comes equipped with an intuitive control system that makes it easy to operate, even for those with minimal technical expertise. The machine is also designed to be low maintenance, with minimal requirements for upkeep, which further reduces costs for clients.
In addition to its impressive performance and reliability, the melt-blown fabric mask extrusion line is also designed with safety in mind. It comes equipped with various safety features, including an emergency stop button, automatic shutdown function, and overload protection system, which help to prevent accidents and ensure the safety of operators.
Overall, the melt-blown fabric mask extrusion line is a top-of-the-line product that delivers exceptional performance, reliability, and user-friendliness. With its advanced technology, versatility, and ease of use, it is an ideal option for those in the medical industry looking to produce high-quality face masks that meet the specific needs of their clients while minimizing their impact on the environment.”
Extruder Type | GW1600 | GW2400 | GW3200 | GW4200 |
Raw material | pp | |||
Net width | 1600mm | 2400mm | 3200mm | 4200mm |
GSM range | 10-80g/m2 | |||
annual Capacity | 600T/y | 1000T/y | 1500T/y | 2000T/y |
max. line speed | 100m/min |
Innovation drives enterprise progress. Relying on the group’s strong technology, equipment strength and innovation spirit, Gwell is committed to the development of high-tech products and the international market. Gwell also actively exchanges and cooperates with world-class scientific research institutions. The new technologies, new processes and new products developed by Gwell are widely used in building materials(PP hollow sheet extrusion machine, PC optic extrusion machine), home appliances(SPC floor extrusion machine), packaging(PET sheet extrusion machine, EVOH film extrusion machine),
medical treatment(PVC rigid sheet extrusion machine), automobiles(TPU film extrusion machine, PVB film extrusion machine), new energy(EVA solar film extrusion machine), aerospace(TPU film extrusion machine), rail transit(waterproof film extrusion machine) and other fields, which are closely related to human life.
International Commercial Terms(Incoterms): FOB, CFR, CIF, EXW.
Terms of Payment: LC, T/T
Delivery date:1-4 months
We are committed to produce sheet,film,board extrusion machine.Sheet extrusion machine includes PET sheet, PP、PS sheet, PLA biodegradeble sheet, PETG sheet extrusion machine, PVC soft sheet, PMMA、GPPS sheet extrusion line and so on.Film extrusion machine includes EVA、POE solar film, PVB film, TPU film, PETG film, ASA film and so on.Board extrusion machine includes PC solid board, PP、PE board ,etc.and other extrusion machine like floor, hollow, waterproof , foaming, non-woven fabric extrusion making machine.
Our Trading capacity is about 1,000 extrusion lines every year,and Gwell has exported to over 60 countries and regions for nearly 15 years.
It will take 1-4 months to produce,which caused by different reqiurements of customers and design for each extrusion line.
Yes,Gwell sale teams will provide specification according to customer’s requirements,meanwhile we can give the technical support to customers. Beacause we are not only sales but also technicians.If you are interested in our extrusion machine,please contact us.
Yes,Gwell is complete set of customized turn-key engineering project which include hardware& software design, technology commissioning and after-sales service.Otherwise we can provide formula support.
Cindy Liu:Email:cindy@gwell.cn Whatsapp/phone:+86 15906228639
Lucy Lu: Email:zl@gwell.cn Whatsapp/phone:+86 18861956208
24 hours/7 days available
The whole extrusion line that we often adopt ocean shipping for saving cost,The nearest port of departure is China Shanghai,but if urgent cases like small spare parts,we will send to customer factory by air. Otherwise you can either use your own assigned shipping agent or our cooperative forwarder.
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