PVC Soft Sheet Extrusion Line

Gwell as China Plastic Extruder Supplier, PVC Soft Sheet Extrusion Line
A single-screw extruder is used to extrude PVC pellets. The unique screw structure, combined with China Gwell vacuum hopper, makes the product achieve a highly transparent effect, and the product will not harden at a low temperature of 30 degrees below zero.

Description

GWELL PVC soft sheet extrusion line uses single screw extruder to produce PVC granules. The unique screw structure, combined with GWELL vacuum hopper, makes the product transparent, and the product will not harden under the severe cold of minus 30 degrees; the design of the auxiliary machine adheres to the principle of one machine and multiple uses, without any changes to the equipment, can produce three different patterns of PVC curtain without stopping.

 PVC Soft Sheet Extrusion Line Introduction

PVC soft sheet extrusion line is mainly composed of 75 or 90 machines, its production line mainly includes single screw extruder, mold (according to customer requirements, do round edge products or straight edge products), three-roll calender, roll temperature controller, cooling sink, tractor, winder, electrical control system, etc.

The main models of PVC soft glass table cover extrusion lines are 120 or 150 machines (according to customer output). Its production line mainly includes single screw extruder, mold, three-roll calender, roll temperature controller, cooling bracket, trimming device, tractor, storage rack, winder, electrical control system, etc.

GWELL PVC Soft Sheet Extrusion Line adopts a single screw extruder with PVC granules. The unique screw structure, combined with the Gwell vacuum hopper, enables the product to achieve a highly transparent effect, and the product will not harden in the cold temperature of 30 degrees below zero. Auxiliary design adhering to the principle of multi-purpose machine, in the case of no need to make any changes to the equipment, can produce three different patterns of PVC curtain without shutting down the machine.

 

 PVC soft sheet Extrusion Line Advantages

1. Core technology

The extrusion screw is the core component of the whole PVC soft sheet extrusion line, and the screw is designed with special mixing function and good plasticizing capacity;

2. High configuration

The main electrical brands of PVC soft sheet Extrusion Line adopt brands such as Siemens to ensure the long-term stable operation and use of the equipment;

3. High degree of automation

At present, the PVC soft sheet Extrusion Line only needs 2-3 people to operate the production, saving labor;

4. Low energy consumption and large output

At present, high-output extruders can achieve high production capacity, reduce energy consumption, and improve production efficiency;

5. Good after-sales service

GWELL takes customer service as the standard, and all after-sales personnel will be docked by dedicated personnel to achieve quick response.

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PVC soft sheet extrusion line Features

  1. GWELL is a PVC soft sheet extrusion line manufacturer, the extruder adopts digital display controller, or PLC control system, man-machine interface touch screen control panel.
  2. Vertical integrated gearbox, large torque, high precision, and durable.
  3. Bimetallic screw barrel; screw internal temperature controller.
  4. The extruder bracket can be moved back and forth, which increases the convenience of control.
  5. China PVC soft sheet extrusion line screw is designed with a special mixing function and high plasticizing capacity, combined with a static mixer imported from Europe, to ensure resin melting, uniform color, and increase extrusion output.
  6. The T-shaped die adopts a special double-throttle design, which makes the thickness adjustment of the plate more accurate.
  7. The temperature control adopts an SCR system, the temperature tolerance is ±1℃, which can precisely control the plasticizing process, plate thickness, flatness, and uniformity.
  8. The embossing table can be raised and lowered freely. During operation, this will provide more options for thick and thin plates and improve product quality.
  9. Board thickness control adopts two-way adjustment of the screw and pressing roller, which can precisely control the board thickness.
  10. The length of the sheet is controlled by PLC, driven by a servo motor, and the size is accurate.
  11. PVC soft sheet extrusion line electric control box: completely adopt high-grade high-quality accessories, space-saving design, and simple and convenient operation.

 

PVC Soft Sheet Extrusion Line Process Flows

pvc soft sheet extrusion line

Extruder —- Screen changer —– Melt pump —– T-die —— Calender —– Cooling bracket —– Haul-off—- Winder

Properties of PVC soft sheet extrusion line

 

  1. Strong corrosion resistance: Global Plastics Network believes that PVC sheets are more suitable for the production of anti-corrosion equipment in the chemical industry.
  2. Easy processing: good plasticity. Whether cutting, welding or bending, the desired effect can be easily achieved.
  3. As mentioned above, it has excellent properties such as high strength, high rigidity and high hardness.
  4. The PVC sheet produced by China PVC soft sheet extrusion line has good electrical insulation and can be made into some insulating products.
  5. PVC soft sheet extrusion line sheet, good chemical stability, self-extinguishing.
  6. Low water absorption, easy to bond and paint. The price is relatively cheap.

Brief introduction of PVC soft glass/crystal board

PVC transparent soft sheet can replace the traditional soft curtain, soft glass. It has similar features, like soft, clear, insulation, safe, environmental protection, acid resistance, no peculiar smell, easy to clean, and etc.

  1. Smooth surface, no cracks, no bubbles, uniform color, heat resistance, cold resistance, aging resistance, stress resistance, strong acid and alkali resistance, good light transmission. Long service life. To a certain extent, it can replace the use of glass. Especially soft glass anti-impact, anti-pull characteristics, not only to ensure its long service life, more important is not to cause harm to the human body. Its winter is warm and summer is cool and qualitative soft characteristic, make desktop office personnel works particularly comfortable.
  2. anti-light, no deformation, no breaking, no hardness, high elasticity.
  3. soft and easy to write.
  4. heat 100℃, cold -30℃, strong acid, alkali, pressure resistance, help improve the efficiency of desktop work, for the restaurant can reduce the cleaning cost, add an elegant and beautiful restaurant
  5. one method extrusion molding, products do not stratify, the low-temperature environment is still soft.
  6. PVC soft boards are available in brown, green, white, gray, and other colors. Wide range of applications. Performance characteristics: soft and cold-resistant, abrasion-resistant, acid-resistant, alkali-resistant, corrosion-resistant, tear-resistant, excellent weldability, and physical properties better than other roll materials such as rubber. Mainly used in the chemical industry, electroplating, electrolytic cell lining, insulating cushion, train, automobile interior decoration, and auxiliary materials.

 

  • Product name: PVC soft glass, PVC soft board, crystal board, transparent film, table mat, plastic board
  • Product color: colorless and transparent
  • Product Width: 62, 72, 82, 92, 100, 102, 122, 132, 142, 152, 162 (cm)
  • Product Thickness: 0.15, 0.2, 0.3, 0.4, 0.5, 0.8, 1.0, 1.2, 1.5, 2.0, 3.0, 4.0, 5.0 (mm)
  • Products are suitable for: home, office, hotel, hotel, large and small restaurant, supermarket, hospital, factory

 

As a China Plastic Extruder manufacturer, GWELL produces PVC soft glass with glossy surface, flawless, soft, no cracks, no peculiar smell, no bubbles, well-made and widely used。 soft and cold-resistant, wear-resistant, acid and alkali resistance, corrosion resistance, tear resistance excellent, weldability, physical properties are better than rubber and other coils; used in chemical, electroplating, electrolysis tank lining, insulation cushion, train, automobile inner lining Decoration and auxiliary materials; PVC soft The operating temperature of glass ranges from minus 15 degrees Celsius to 60 degrees Celsius and can be bonded and welded. Easy to clean, meets modern people’s requirements for green, healthy and fashion.

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Features of PVC soft sheet extrusion line

  1. The screw of PVC soft sheet extrusion line is designed with a special mixing function and high plasticizing ability.
  2. The hanger-type die adopts a special double-throttle design, which makes the adjustment of the thickness of the PVC soft sheet more precise.
  3. The temperature is controlled at ±1 degree, which can precisely control the plasticization process and the thickness and flatness of the plate.
  4. The three-roll calendar of PVC soft sheet extrusion line adopts horizontal, vertical, or 45-degree inclination, and can be raised and lowered freely.
  5. The thickness control of PVC soft sheet extrusion line adopts screw adjustment and bidirectional adjustment of pressure roller to control the thickness of the sheet.
  6. The independently controlled roller temperature control system can precisely control the temperature of the pressure roller to make the plate evenly thick and thin.
  7. Slicer for china PVC soft sheet extrusion line, precise length, and quantity of sheets.
  8. The sheet material winding table device adopts an advanced torque motor, which can adjust the speed and winding tension at will.

 

Parameter

Type of extrusion line conical twin-screw PVC Soft Sheet Extrusion Line single screw PVC Soft Sheet Extrusion Line
Extrusion type Mono-extruded
Finished Product one-layer sheet
Raw material PVC vergin
Net width 150-450mm,600-2000mm
Thickness range 0.4-10mm and more
Capacity 200kg/h-800kg/h and more
Application Soft curtain, crystal plate, and more

Application

China GWELL’s PVC Soft Sheet Extrusion Line is flexible, transparent, and environmentally friendly.

Feature of application: can be used in cold and heat insulation, save energy, windproof, soundproof, table pad, daylighting, industrial dumping, safety warning, protect the surface, these applications used in refrigeration, foodstuff, printing, weaving, electrics, instrument, medicine, storage. It has a good effect on insulation for electricity and harmful light.

General Application: soft curtain, soft glass, etc.

 

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Client

About Gwell

Plastic extrusion equipment production plant

Innovation drives enterprise progress. Relying on the group’s strong technology, equipment strength and innovation spirit, Gwell is committed to the development of high-tech products and the international market. Gwell also actively exchanges and cooperates with world-class scientific research institutions. The new technologies, new processes and new products developed by Gwell are widely used in building materials(PP hollow sheet extrusion machine, PC optic extrusion machine), home appliances(SPC floor extrusion machine), packaging(PET sheet extrusion machine, EVOH film extrusion machine), 

medical treatment(PVC rigid sheet extrusion machine), automobiles(TPU film extrusion machine, PVB film extrusion machine), new energy(EVA solar film extrusion machine), aerospace(TPU film extrusion machine), rail transit(waterproof film extrusion machine) and other fields, which are closely related to human life.

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FAQ

International Commercial Terms(Incoterms): FOB, CFR, CIF, EXW.

Terms of Payment: LC, T/T

Delivery date:1-4 months

We are committed to produce sheet,film,board extrusion machine.Sheet extrusion machine includes PET sheet, PP、PS sheet, PLA biodegradeble sheet, PETG sheet extrusion machine, PVC soft sheet, PMMA、GPPS sheet extrusion line and so on.Film extrusion machine includes EVA、POE solar film, PVB film, TPU film, PETG film, ASA film and so on.Board extrusion machine includes PC solid board, PP、PE board ,etc.and other extrusion machine like floor, hollow, waterproof , foaming, non-woven fabric extrusion making machine.

Our Trading capacity is about 1,000 extrusion lines every year,and Gwell has exported to over 60 countries and regions for nearly 15 years.

It will take 1-4 months to produce,which caused by different reqiurements of customers and design for each extrusion line.

Yes,Gwell sale teams will provide specification according to customer’s requirements,meanwhile we can give the technical support to customers. Beacause we are not only sales but also technicians.If you are interested in our extrusion machine,please contact us.

Yes,Gwell is complete set of customized turn-key engineering project which include hardware& software design, technology commissioning and after-sales service.Otherwise we can provide formula support.

Cindy Liu:Email:cindy@gwell.cn  Whatsapp/phone:+86 15906228639

Lucy Lu:   Email:zl@gwell.cn      Whatsapp/phone:+86 18861956208

24 hours/7 days available

The whole extrusion line that we often adopt ocean shipping for saving cost,The nearest port of departure is China Shanghai,but if urgent cases like small spare parts,we will send to customer factory by air. Otherwise you can either use your own assigned shipping agent or our cooperative forwarder.

Are there any technical supports for extrusion machine that you need?​

Our service will be always at your disposal over the entire extrusion line life.So if you want to know about any other technical supports.Please contact us as soon as possible.

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