ETFE film extrusion line

ETFE film has the characteristics of heat resistance, self-cleaning, non-adhesion, high toughness and high ductility. These properties allow F-40 film to accommodate a variety of sizes and shapes during semiconductor packaging.

Description

Process Flows

Extruder —- Screen changer —– Melt pump —– T-die —— Calender —– Thickness Scanner —-Cooling Bracket —-Cuttting Knife —- Haul-off —-Winder

 

Simple introduction of ETFE film raw material

 

  • ETFE plastic- Ethylene tetrafluoroethylene
  • Specific gravity: 1.7 g/cubic centimeter
  • Molding shrinkage: 3.1-7.7%
  • Molding temperature: 300-330 ℃

 

Physical property

 

  1. Long term use at a temperature of -80 to -220 degrees Celsius, it has excellent chemical corrosion resistance, is resistant to all chemicals, has the lowest friction coefficient among plastics, and has excellent electrical properties. Its electrical insulation is not affected by temperature, and is known as the “king of plastics”.
  2. Its chemical resistance is similar to that of PTFE, but better than PVDF.
  3. Its creep resistance and compressive strength are better than PTFE, its tensile strength is high, and its elongation can reach 100-300%. Good dielectric properties and excellent radiation resistance. 1. It is suitable for making corrosion-resistant parts, wear-reducing and wear-resistant parts, sealing parts, insulating parts and medical equipment parts.
  4. Wire and cable insulation, anti-corrosion equipment, sealing materials, pump valve bushings, and chemical containers.

 

ETFE Film performance

1. Crystallization material, low moisture absorption. It can be processed into products by the usual thermoplastic processing methods.
2. Poor fluidity, easy to decompose, and produce corrosive gas when decomposed. The molding temperature should be strictly controlled not to exceed 350 degrees, the mold should be heated to 100-150 degrees, and the resistance of the pouring system to the material flow should be small. It can form thin-walled simple products with a thickness of 0.7-0.8 mm.
3. Transparent pellets, injection molding, extrusion molding. The molding temperature is 300-330 degrees, and above 350 degrees is likely to cause discoloration or bubbles. High-speed and low-pressure molding is suitable, and it will be difficult to demould.

ETFE (F-40) fluoroplastics are sourced from DuPont of the United States and Asahi Glass of Japan, and are mainly used in anti-corrosion linings. The material has the corrosion resistance of polytetrafluoroethylene, and at the same time has strong adhesion characteristics to metals, which overcomes the non-adhesion defect of polytetrafluoroethylene to metals, and its average linear expansion coefficient is close to that of carbon steel. The expansion coefficient makes ETFE (F-40) an ideal composite material with metal, and it has excellent negative pressure resistance characteristics. 

 

Application

Dedicated for semiconductor package release

  • Release film for printed circuit board
  • Release film for semiconductor molding

Special for LED package release

For solar photovoltaic

  • Solar battery
  • Fuel cell

architectural membrane material

  • Membrane structure
  • Covering materials for greenhouses

Other uses

  • Soundproof material protection film
  • Wallpaper Ceiling Protective Film
  • Kitchen decoration film

 

◆ ETFE film Product description:

 

ETFE film has characteristics including heat resistance, self-cleanliness, non-adhesion, high tenacity, high ductility and malleability. These characteristics allow F-40 film to adapt various sizes and shapes during semiconductor encapsulation.

◆ ETFE film Characteristics:

  • High temperature resistance—can be used at 150°C-180°C
  • Self-cleaning—low surface tension is not easy to get dirty and easy to clean
  • Non-adhesive—the surface is smooth and pollution-free after release
  • High ductility – large dimensional strain to meet the needs of different shapes of molds
  • Chemical resistance – resistant to harsh conditions such as acids, alkalis, and chemicals

 

◆ ETFE film Performance Index:

Density Temperature tolerance Tensile strength Percentage of breaking elongation surface roughness
1.74g/cm3 200℃ ≥45MPa ≥300% frosted 1.4 ± 0.2 µm; mirrored  <0.3 µm

 

ETFE film Standards(Customizable):

Thickness Width Length Surface treatment
25 µm 1250 mm 500 m/roll Frosted   Mirrored
50 µm 1250 mm 500 m/roll
60 µm 1250 mm 500 m/roll
75 µm 1250 mm 500 m/roll

 

Special engineering film — special for LED package release

Product Description:

It has high temperature resistance, low surface tension self-cleaning, non-adhesive, high toughness and high ductility, and is suitable for LED packages of various shapes and sizes.

Feature:

  • High temperature resistance—can be used at 150°C-180°C
  • Self-cleaning—low surface tension is not easy to get dirty and easy to clean
  • Non-adhesive—the surface is smooth and pollution-free after release
  • High ductility – large dimensional strain to meet the needs of different shapes of molds
  • Chemical resistance – resistant to harsh conditions such as acids, alkalis, and chemicals

Performance

density temperature tolerance Tensile Strength elongation at break Transmittance
1.74g/cm³ 200℃ ≥45MPa ≥300% 95%

Specification

 

thickness width length surface treatment
50um 1250/1600mm 500m/roll  

 

Matte treatment on the outer surface of the roll; mirror treatment on the inner surface

75um 1250/1600mm 500m/roll
25um 1250/1600mm 1000m/roll

 

Special engineering film — special for solar photovoltaic

 

Product Description:

It has high temperature resistance, low surface tension self-cleaning, non-adhesive, high toughness, high ductility and is suitable for semiconductor packages of various shapes and sizes.

Feature:

  • High temperature resistance—can be used at -80°C-180°C
  • Self-cleaning—low surface tension is not easy to get dirty and easy to clean
  • Chemical resistance – resistant to harsh conditions such as acids, alkalis, and chemicals
  • High light transmittance—light transmittance over 95%
  • Long life—the service life of the natural state is more than 30 years
  • Anti-PID—volume resistivity up to 1017

 

ETFE film  Performance Index:

 

Density Temperature tolerance Tensile strength Surface tenson Transmittance
1.74g/cm3 -80~200℃ ≥45MPa >42dyne 95%

 

◆ ETFE film Standards(Customizable):

 

Thickness Width Length Surface treatment
20 µm 1250 mm 3000m/roll Mirrored

Corona

50 µm 1250 mm 1500m/roll
100 µm 1250 mm 500m/roll

 

Special engineering film — special for building material film

 

Product Description:

It has high temperature resistance, low surface tension self-cleaning, non-adhesive, high toughness, high ductility and is suitable for semiconductor packages of various shapes and sizes.

Feature:

  • High temperature resistance – can be used at -80°C-180°C
  • Self-cleaning – low surface tension is not easy to get dirty and easy to clean
  • Chemical resistance – resistant to harsh conditions such as acids, alkalis, and chemicals
  • High light transmittance – light transmittance above 95%
  • Long life – natural state service life of more than 30 years

 

 ETFE film Performance Index:

 

Density Temperature tolerance Tensile strength Percentage of breaking elongation Transmittance
1.74g/cm3 -80~200℃ ≥45MPa ≥300% 95%

 

◆ ETFE film Standards(Customizable):

 

Thickness Width Length Surface treatment
200μm 1250mm 500m/roll Mirrored
100μm 1250mm 500m/roll

 

NO. project Testing Standard unit index
1. thickness ASTM-D-882 μm 25-100
2. density ASTM-D-792 g/cm³ 1.73 ±0.02
3. Transmittance GB/T2410-2008 % ≥93
4. Haze GB/T2410-2008 % <5
5. elongation at break ASTM-D-882 MD  (%) >300
TD  (%) >300
6. tensile strength ASTM-D-882 MD  ( Mpa) >50
TD  ( Mpa) >45
7. Elastic Modulus ASTM-D-882 Mpa >500
8. tear strength ASTM-D-1922 MD  ( Mpa) >300
TD  ( Mpa) >400
9. Impact strength ASTM-D-256 m >200
10. Shore hardness ASTM-D-2240 M 68-78
11. water absorption ASTM-D-570 % <0.001
12. recommended temperature  

-80-220
13. Dielectric constant ASTM-D-150  

<1.8
14. volume resistance ASTM-D-257 Ω .cm >6.0*1017
15. flame retardant ASTM-D-2863 UL-94 V-O
16. water vapor transmission rate GB/T26253-2010 g/(m² 。24h) <20
17. thermal stability TD2.9%,MD
TD,MD out of shape< 1%150℃  30min(200℃  30min)
18. Surface Tension <18 Dyne  ( mN/m)

 

Other uses

a.Sound insulation material protective film

b.Wallpaper ceiling protective film

c.Kitchen decorative film

Parameter

ETFE film Standards(Customizable):
Thickness Width Length Surface treatment
25 µm 1250 mm 500 m/roll Frosted Mirrored
50 µm 1250 mm 500 m/roll
60 µm 1250 mm 500 m/roll
75 µm 1250 mm 500 m/roll

Application

1.Semiconductor Packaging Release Special

2.Release film for printed circuit boards

3.Release film for semiconductor molding

4.LED packaging release specific

ETFE film extrusion line

Client

About Gwell

Plastic extrusion equipment production plant

Innovation drives enterprise progress. Relying on the group’s strong technology, equipment strength and innovation spirit, Gwell is committed to the development of high-tech products and the international market. Gwell also actively exchanges and cooperates with world-class scientific research institutions. The new technologies, new processes and new products developed by Gwell are widely used in building materials(PP hollow sheet extrusion machine, PC optic extrusion machine), home appliances(SPC floor extrusion machine), packaging(PET sheet extrusion machine, EVOH film extrusion machine), 

medical treatment(PVC rigid sheet extrusion machine), automobiles(TPU film extrusion machine, PVB film extrusion machine), new energy(EVA solar film extrusion machine), aerospace(TPU film extrusion machine), rail transit(waterproof film extrusion machine) and other fields, which are closely related to human life.

Related Product

FAQ

International Commercial Terms(Incoterms): FOB, CFR, CIF, EXW.

Terms of Payment: LC, T/T

Delivery date:1-4 months

We are committed to produce sheet,film,board extrusion machine.Sheet extrusion machine includes PET sheet, PP、PS sheet, PLA biodegradeble sheet, PETG sheet extrusion machine, PVC soft sheet, PMMA、GPPS sheet extrusion line and so on.Film extrusion machine includes EVA、POE solar film, PVB film, TPU film, PETG film, ASA film and so on.Board extrusion machine includes PC solid board, PP、PE board ,etc.and other extrusion machine like floor, hollow, waterproof , foaming, non-woven fabric extrusion making machine.

Our Trading capacity is about 1,000 extrusion lines every year,and Gwell has exported to over 60 countries and regions for nearly 15 years.

It will take 1-4 months to produce,which caused by different reqiurements of customers and design for each extrusion line.

Yes,Gwell sale teams will provide specification according to customer’s requirements,meanwhile we can give the technical support to customers. Beacause we are not only sales but also technicians.If you are interested in our extrusion machine,please contact us.

Yes,Gwell is complete set of customized turn-key engineering project which include hardware& software design, technology commissioning and after-sales service.Otherwise we can provide formula support.

Cindy Liu:Email:cindy@gwell.cn  Whatsapp/phone:+86 15906228639

Lucy Lu:   Email:zl@gwell.cn      Whatsapp/phone:+86 18861956208

24 hours/7 days available

The whole extrusion line that we often adopt ocean shipping for saving cost,The nearest port of departure is China Shanghai,but if urgent cases like small spare parts,we will send to customer factory by air. Otherwise you can either use your own assigned shipping agent or our cooperative forwarder.

Are there any technical supports for extrusion machine that you need?​

Our service will be always at your disposal over the entire extrusion line life.So if you want to know about any other technical supports.Please contact us as soon as possible.

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